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Info · Frequently asked questions

Cross Design FAQ

Straight answers about custom surfboards, repairs, boats and Jet Skis, paint, fins and dropping into the factory at 2/14 Nuban St, Currumbin Waters. Can't find yours? Text Joe a photo or a question on 0422 435 689.

Joe holding a sander in the Cross Design factory, black and white
Joe in the factory, where every answer here comes from
Holding up a hand made timber paddle blade outside the factory
Shaping a Retro Fish. Photo @davidmarinooo

01

Custom surfboards

Every board is shaped by hand around how you surf, after a free consultation with Joe.

See the outlinesStart a custom

How does a custom board work?

Start with a free consultation about how you surf, your height, weight and ability. Choose an outline, make it yours with colour, inlays and finish, and Joe shapes it around you. Delivery is 4 to 6 weeks, with grub screws and a leash rope. Start a custom

How much does a custom surfboard cost?

Every model has a starting price in Australian dollars: the Blade from $1,000, the Retro Fish and Duo from $1,200, the Asym and Asym | Mid from $1,400, and the Nude | Longboard from $1,600. Solid colour laps and a matt finish are included. Swirls, sprays and inlays are quoted with your board. How much does a custom surfboard cost?

What size should I ride?

It depends on the model and on you, which is what the free consultation is for. Some guides from the boards themselves: the Blade is ridden 1 inch shorter than your height. Our volume calculator gives you a starting range, and how to size a custom surfboard explains the rest.

EPS or PU?

Neither is better: they feel different. PU sits a little lower in the water and feels smooth and settled. EPS is lighter, floats higher and feels lively, which helps in small, soft waves. Any model can be made in PU or EPS, or in Carbon Fiber. Joe will help you choose in your consultation. EPS or PU: the full guide

How long does a board take?

Each board is hand-crafted, so delivery is about 4 to 6 weeks from the date of purchase.

What comes with the board?

Every board comes with its own hand-drawn product description, stickers, a white leg rope and grub screws.

Do I need to come into the factory?

No. Call or text Joe on 0422 435 689, or drop into the factory at 2/14 Nuban St, Currumbin Waters, Monday to Friday 9am to 4:30pm and Saturday 9am to 12pm. You can contact Joe 24/7, 7 days a week.

Are mid-lengths good for beginners?

Yes. Our Asym | Mid is built for points and A-frames from 3ft to 6ft. A mid-length also suits surfers coming back to surfing or moving on from a soft top. Mid-length surfboards

Do you ship boards?

Yes. Each delivery is confirmed before dispatch; delivery to NSW and VIC is approximately $80. International shipping is quoted from our delivery station, and multiple boards can ship together at a discounted rate. Shipping and returns

A white shortboard with its dings sanded back and glass patches cut, ready for repair
Dings prepped for glass on a DHD

02

Surfboard repairs

Dings, snaps, creases, fin boxes and restorations, colour matched by hand. Every repair is done by Joe.

Surfboard repairsGuide prices

How much does a surfboard repair cost?

It depends on the size of the damage, whether water has got in, and the colour match. The guide prices cover the common jobs. Text a photo to 0422 435 689 for a free, no-obligation quote, and Joe confirms the exact price before any work starts. What a ding repair costs

Guide prices from Joe's job sheet: one ding on a shortboard is $90, two $110 and three $150. A crease is $200, a centre snap $400, a leash plug $80 and a colour match $50 to $300.

How long does a repair take?

It depends on the job and how busy the factory is. Ask when you send your photo and Joe will tell you when it will be ready. Reviews often mention quick turnarounds, including a nipper board fixed before a family's flight home.

Will the repair be invisible?

Joe colour matches by hand to the board in front of him, and customers often say they cannot find the ding afterwards. On heavy tints and custom sprays he will tell you honestly what to expect before he starts.

Can you fix my board?

Yes, any brand and any construction: PU, EPS and epoxy shortboards, longboards, soft tops, foil boards, SLSC craft, surf skis and paddles. Boards from DHD, Album, Lost and many other brands come through the workshop for repairs and restorations.

Is my board worth repairing?

Send a photo and Joe will tell you straight. Sometimes the answer is no, and he would rather say so than take your money.

How much does it cost to fix a snapped surfboard?

A centre snap on a shortboard is a guide $400 and a crease $200, from Joe's job sheet. Anything not on the list, such as a snap near the nose or tail, is quoted free from your photos before any work starts. See the guide prices.

How do you fix a cracked rail on a surfboard?

Bring it in before your next surf: rails take the most knocks, and an open crack lets salt water into the foam. In the workshop the rail is dried out, sealed, glassed and faired back by hand, then colour matched to the board. Proper ding tape keeps water out for a day. Treat it as a bandage, not a repair.

Can pressure dings be repaired?

Yes. A pressure dent where the glass is dented but unbroken is cosmetic, so you can keep surfing, and Joe can fair dings, creases and pressure dents back flush when the board is in. If the glass is cracked, or flexes or clicks when you press it, the skin is open and needs sealing before your next surf.

How can you tell if a surfboard is delaminating?

The glass starts to lift away from the foam. On a PU board, foam that has soaked up water goes brown and soft under the glass. It usually starts with salt water getting in through an open ding, or a wet board left in a hot car, where pressure pushes the glass off the foam. Joe opens lifted glass up and re-bonds it, rather than skimming over it.

Do you repair fin boxes?

Yes. FCS, FCS II and Futures boxes are replaced, 5-fin set-ups can be converted to a single box, and stripped grub screws are re-threaded instead of replacing the whole box. Fin box repairs and conversions

Do you repair carbon boards?

Yes, carbon fibre repairs are part of the repair work done at the factory.

Do you do insurance repairs?

Yes, insurance repair work is welcome. Send photos and Joe will quote what the board actually needs.

Do I need an appointment?

No. Drop in Monday to Friday 9am to 4:30pm, or Saturday 9am to 12pm, at 2/14 Nuban St, Currumbin Waters.

The restored teak bow of the boat Cove, on the river
Cove, a full restoration in the factory

03

Boats & Jet Skis

Gelcoat, cracks, impact damage and structural work on boats, Jet Skis, SLSC craft, surf skis and paddles.

Boat repairsJet Ski hull repairs

Can you fix my boat or Jet Ski?

If it is fibreglass, composite or carbon, yes: any make of Jet Ski, boat, tender, SLSC craft, surf ski or paddle, plus other fibreglass such as shower bases and pools.

How much will my repair cost?

It depends on the craft and the damage. The guide prices cover common boat, ski and paddle jobs. Send photos to 0422 435 689 and Joe confirms the exact price. The quote is free.

Can I get a quote without bringing it in?

Yes. Text clear photos to 0422 435 689 and Joe will give you a price, then confirm it when he sees the craft. For a Jet Ski, send close-ups of the damage and one wider shot of the ski.

How long will it take?

It depends on the damage, from a gelcoat chip to a full restoration. Ask when you send the photos and Joe will give you a straight answer before any work starts.

Will the repair match my colour?

Colour matching is part of every job, and gelcoat and paint are matched, sprayed and polished in our own factory. On metallics and heavy flake Joe will tell you what is realistically achievable when he quotes.

Do you do insurance repairs on boats and Jet Skis?

Yes, insurance repair work is welcome. Send photos and Joe will quote what the craft actually needs.

Do you repair SLSC craft and nipper boards?

Yes. Nipper boards, surf skis and paddles for clubs and families. One nipper board was fixed before a visiting family's flight home. Ski and paddle guide prices

A black and white marble resin swirl on the nose of a custom board
A black and white marble swirl on a custom nose

04

Paint & resprays

Custom sprays, full resprays, stripe work and colour matching for boards, boats, Jet Skis and craft.

Paint & resprayColour options

How much does a respray or custom spray cost?

It depends on the size of the board or hull, the colours and how much prep the surface needs. Text a photo and the colour you want to 0422 435 689 and Joe gives you a price before any work starts. The quote is free.

Is colour included in the price of my board?

Solid colour laps, top and bottom, are included in the cost of your surfboard. Swirls and sprays are quoted with your board, because the price depends on the size of the board and how much hand work is involved.

Can you match my colour?

Yes. Joe mixes the colour by hand to the board, boat or ski in front of him, not to a chart. If you don't see your shade on the palette, he will custom mix it, blended into the resin or sprayed onto your board.

Can you paint over a repair?

Yes. The damage is repaired first, then colour matched or resprayed, from a single ding to a whole rail with a custom respray.

Do you paint boats and Jet Skis?

Yes. Gelcoat repairs and refinishing on hulls, rudders and fittings, Jet Skis, SLSC craft, skis and paddles. A customer's trailer sailer rudder was repaired and resprayed bright white with new bolts.

Matt or gloss?

Every board leaves in a matt finish unless you ask for something else. Matt is lighter and hides small scratches. Gloss means extra coats and a lot of polishing, and makes tints and swirls look deeper. The colour guide

How long does a respray take?

It depends on the job and how busy the workshop is. Ask when you send the photo and Joe will give you a straight answer. Reviews talk about colour matched repairs back within a few days.

A pair of yellow tinted fibreglass fins made in the factory
Yellow tinted fins, laid up in-house

05

Fins & materials

Custom fins, Carbon Fiber, other cloths and inlays.

Custom fins

Do you make custom fins?

Yes. Joe lays up his own fibreglass fin panels (“That's what 38 layers looks like”), tints them to Pantone colours, then cuts, foils and signs each fin. He also makes glass-on fins and open water paddling fins. Ask Joe for a price on yours. Custom fins

Can I get carbon on any model?

Yes. Carbon Fibre is offered on the entire Cross Design surfboard range, in the sizes and design you choose. Carbon Fiber

Which cloth should I choose?

Mostly it comes down to your own preference and the look you want. Alongside carbon there are Innegra, hemp, basalt and flax cloths for riders who want to try something different. Joe will tell you how each cloth suits your board in the free consultation.

Can you add an inlay to a board I already have?

An inlay goes in at the glassing stage, so it is planned as part of a new custom board. It cannot be added to a finished board later. Inlays

Will an inlay peel or fade?

It is sealed in under the glass, so wax will not lift it and sun will not peel it. It will be there as long as the board is.

Showroom rack of finished custom boards in the Currumbin Waters factory
The showroom rack at the factory

06

Orders & payment

How ordering, paying and delivery work.

Payments

Can I order a board online?

Boards are not sold online. Every custom board is ordered directly with Joe: call or text him on 0422 435 689, or drop into the factory.

How do I pay?

Prices are in Australian dollars. Joe confirms your board price at the consultation. In store at the factory we take card and cash. Repairs are quoted from a photo and the price is confirmed before work starts. Payments

What if my order arrives faulty?

If your order arrives faulty or is not what you ordered, contact us and we will put it right. Our goods and services come with guarantees that cannot be excluded under the Australian Consumer Law. Shipping and returns

The Cross Design A-frame sign with a surf photo outside the factory
2/14 Nuban St, Currumbin Waters

07

Visiting & contact

A family factory on the southern Gold Coast. Walk-ins welcome: go say G'day.

Contact & directionsAbout Joe

Where are you?

At 2/14 Nuban St, Currumbin Waters QLD 4223, on the southern Gold Coast. Get directions

When are you open?

Monday to Friday 9am to 4:30pm and Saturday 9am to 12pm. You can contact Joe 24/7, 7 days a week.

Can I just drop in?

Yes, walk-ins are welcome during opening hours. Bring your board in, or come and talk through your custom. You’re welcome to drop in and see your board take shape.

What is the quickest way to get a repair quote?

Text a clear photo of the damage to 0422 435 689. Repair quotes from a photo are free, and so is a custom board consultation. No obligation.

Who will I deal with?

Joe. “When you contact Cross Design, you're dealing directly with the person doing the work. No middlemen, no shortcuts.” About Joe

How else can I reach you?

Call 0422 435 689, email contact@crossdesign.online, or message us on Instagram.

A customer with his new custom board at the concrete wall

Still got a question?

Ask the person doing the work

Call, text, email or drop into the factory. Joe answers every question himself, and a quote or consultation costs nothing.

Contact JoeCall or text for a quote