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Nipper board repairs and pre-season checks for SLSC craft

October is the month to check the club and family craft, before the season fills the racks. Here is what to look for and what we fix.

By Joe Webb 6 min read

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A Race One fibreglass ski on repair stands in the Cross Design factory
A Race One craft on the repair stands at 2/14 Nuban St.

The best time to repair a nipper board, rescue board or surf ski is before the surf club season starts, so October on the Gold Coast. Check every craft for open dings, cracks, soft spots, split seams and loose fin or leash plugs, keep anything with an open ding out of the water, and send photos for a free quote while the racks are still quiet.

Search interest in nipper boards roughly doubles in November and December, and that is when the club season and the summer holidays arrive together. A ding found in October is a quick job. The same ding found the week before a carnival is a scramble.

Printed Cross Design job sheets on clipboards, one for each kind of craft
Every craft type has its own job sheet in the factory.

Can a nipper board be repaired?

Yes. A nipper board is a foam core wrapped in a hard shell, much like a surfboard, so dings, cracks, broken rails and damaged fin or leash plugs can all be repaired the same way: open up the damage, dry it, rebuild it, laminate over it and fair it back to shape. Colour matching blends it back into the original finish.

Our own proof is a Google review from a visiting family. Their son’s Race One fibreglass nipper board had a hole in it, Joe fixed it before their flight home, and in their words "the colour match is spot on".

What is worth knowing before you send photos: club craft are built in different ways. Many are fibreglass or epoxy over foam, some use carbon, and some training boards are soft or moulded plastic. Hard shell fibreglass, epoxy and carbon is what we repair every day. If your board is a moulded plastic one, send a photo and ask, and Joe will tell you straight what can be done.

Pre-season checklist for surf club craft

Go over each board or ski in good light, deck, rails and bottom, before the first training session. This is the list we would work through on the stands.

CheckWhat to look forWhy it matters
Deck and bottomCracks, open dings, pressure dents with broken glassAn open ding lets water into the foam, and wet foam is heavier and weaker
Rails, nose and tailChips and cracks from racks, trailers and other boardsRails take the knocks, and a cracked nose or tail spreads
Soft spotsPress gently around the deck: anything that gives or cracklesCan mean the shell is lifting off the foam (delamination)
Fin and fin boxCracks around the box, a box that moves, stripped screw threadsA loose fin box can pull out in the surf
Leash and handle plugsCracks around the plug, a plug that wobblesThese take a lot of load in the shore break
Surf skisSplit seams, cracks round the footwell and venturi flute, rudder damageSkis are hollow, so a split seam can let water inside
The bag and the racksSharp edges, missing paddingPrevents next season’s dings

If you find soft spots or water inside, stop using the craft until it has been checked. Paddling a waterlogged board only spreads the damage.

Black and white: job tags taped to a club board listing the fin plugs and leash plugs to replace
Job tags on club boards: the fin plugs and leash plugs to replace, written up before work starts.

What we repair on SLSC craft

Everything on the surfcraft page applies to club craft. Joe repairs:

  • Nipper boards, rescue boards and malibus: dings, cracks, broken rails, noses and tails, fin and leash plugs.
  • Surf skis: dings, split seams, venturi flutes and colour matching.
  • Paddles: chipped and cracked blades and shafts.
  • Stand up paddle boards and foil boards used for training.

Joe shapes surfboards, stand up paddle boards and custom paddles, and lays up his own open water paddling fins, in the same Currumbin Waters factory. Knowing how a craft is built is how a repair goes back in properly. He has also done repairs for Burleigh Boardriders.

Two boards on the repair stands in the factory
Club boards on the repair stands.

How much does it cost to repair SLSC craft?

Nipper boards and rescue boards vary in size and build, so they are quoted from photos. Surf skis have their own job sheet in the factory, and these are the guide prices from it.

Surf ski repairGuide price
1 ding$220
2 dings$290
3 dings$350
Split seam$300 to $350
Venturi flute$140
Colour match$50 to $300
Extreme job$600+
PaddlesFrom $90

Guide prices. Joe confirms the exact price from your photo.

The full list for every craft is on the surfboard repair price list, and the surfcraft and SLSC repairs page has the details for skis, paddles, SUPs and foils.

Why October, not December

Three reasons.

First, time. Repairs need the resin to cure and the finish to be sanded and colour matched, so most jobs are not a same afternoon thing. Starting early means the craft is back before it is needed.

Second, damage grows. A small open ding that sits through winter lets water creep into the foam. Fixed now, it is a small job. Left until the first training session, it can be a bigger one.

Third, the craft get busy all at once. Nippers, carnivals and holiday surfers all want boards in the same few weeks. If you are a club organising several craft, or a family with more than one nipper, ask Joe about bringing them in together and he will tell you what works.

How long a repair takes depends on the damage and how busy the factory is, so ask when you send the photos and Joe will give you a straight answer before any work starts.

Blue open water seen from a paddle board
Open water, the reason the craft need to be right.

What to do if a board dings mid-season

  • Get it out of the water. Do not keep paddling it.
  • Let it drain with the ding facing down, and keep it out of the sun and out of a hot car.
  • Do not seal over a wet ding with tape and carry on. Tape is a get-home fix, not a repair.
  • Take close-ups of the damage and one wider shot of the whole board, and send them through for a quote.

Then drop it at 2/14 Nuban St, Currumbin Waters, Monday to Friday 9am to 4:30pm or Saturday 9am to 12pm. Walk-ins are welcome.

Questions

More answers on the surfcraft and SLSC repairs page and in the FAQ.

Can you repair a nipper board?

Yes. Dings, cracks, broken rails, noses, tails and fin or leash plugs on fibreglass, epoxy and carbon nipper boards, with the colour matched back in. Send photos and Joe will quote. If the board is moulded plastic, ask first and he will tell you what can be done.

How much does it cost to fix a nipper board?

Nipper boards are quoted from photos, because sizes and constructions vary. Send close-ups of the damage and one wider shot of the board. The quote is free and there is no obligation. Surf ski guide prices start at $220 for one ding.

Do you repair rescue boards and surf skis?

Yes. Rescue boards, malibus and surf skis for surf lifesaving clubs and their members: dings, split seams, venturi flutes and colour matching, plus paddles.

When should I get club craft repaired?

Before the season, so October. Demand for nipper boards peaks in November and December, and a craft that is checked and repaired early is ready when training starts.

How long does a nipper board repair take?

It depends on the damage and how busy the factory is. Ask when you send the photos and Joe will give you a straight answer before any work starts.

5.0 53 Google reviews

A nipper board, in a customer's words

★★★★★
Amazing service from Joe! I sent a text about repairing a hole in our son’s Race One fibreglass nipper board whilst on holidays and he responded straight away. He managed to get it fixed within the tight timeframe we had before our flight home, which we really appreciated. The repair looks fantastic and the colour match is spot on. Great workmanship, quick turnaround and really easy to deal with. Highly recommend!
L WGoogle review,

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